DF 500

SOFT POWER LINE
The solution for 24-hour processing of soft material

The high processing speed and the robustness of the construction make it the ideal machine for the high production volumes typical of the laboratory.

The wet milling capability allows you to mill all non-metallic materials.

It is fitted as standard with the pneumatic release system of the pod that allows you to pause any work, change support and processing and then resume interrupted work.

Materials: Technopolymers, resins, zircons, fibres, disilicates

Processing: Crowns, Anatomical crowns, Screw-retained crowns, Anatomical bridges and bridges, Screw-retained bridges, Inlays | onlays, occlusal splints, bytes, surgical guides

Designed with the best technology

Technology is in Dental Four’s DNA

Our company has always looked at technological innovation as a key element to help customers grow, increasing productivity and reducing costs. In addition to being cutting-edge in performance, our milling machines embody our commitment to environmental sustainability.
Designed with consumption reduction criteria, our milling machines can boast the minimum environmental impact throughout their life.

Advanced technology

Our milling machines are equipped with the latest generation components, including Jager spindles and Brushless motors with 23-bit absolute encoders, ensuring maximum precision and durability.

User-Friendly Interface

Managing your milling machine has never been easier. The intuitive interface of DF PANEL allows immediate and uncomplicated use, reducing learning times and increasing productivity.

Predictive Maintenance

Thanks to the integration of a proprietary Artificial Intelligence algorithm, our machines perform continuous predictive maintenance, minimizing downtime and maximizing operational efficiency.

Energy efficiency

Designed according to energy saving criteria (ISO 14955 regulation), Dental Four milling machines consume less energy, contributing to environmental sustainability and reducing operating costs.

Discover Dental Four technology

Discover superior solutions

Find out why Dental Four milling machines are the ideal choice for dental laboratories.

The compact, high-rigidity mechanics, together with the management of the electronics and the high-quality components, guarantee levels of precision and speed never seen before. The wide inclinations of the axes make it possible to exceptionally perform machining with significant disparallelisms and to obtain detailed buccal finishes.

Stainless steel monocoque frame for maximum rigidity

On the entire Dental Four range, the stainless steel working chamber is integrated into the frame for maximum strength, rigidity, ease of cleaning and guaranteed tightness to dust and liquids.

Optimal chip extraction and tool lubrication

To allow the chip to be sucked up in the best possible way, the suction nozzle is integral with the spindle, so that it works in the area closest to the tool.

The air blowing nozzles for cooling and liquid spraying are also integral with the spindle, ensuring correct lubrication at all times.

A/B axis movements

The wide inclinations of the axes allow prostheses with significant disparallelisms to be performed on implant processing in both cobalt chrome and titanium and, in combination with the C-Clamp pod supports, allow vestibular processing.

Starter KIT tools for advanced machining

All Dental Four machines are already equipped with an original equipment kit that also includes cutters for advanced machining, such as inclined holes and threading.

Mechanical quick pod release

Flexibility, precision, productivity

The system allows you to remove the pod support being processed and reposition it at a later time in exactly the same position.

Combined with the Stop&Go system, it is possible to interrupt the work in progress, load a different process (even on other materials) and be able to resume it at a later time.

In particular, in metal milling, it allows you to remove the wafer from the milling chamber, check on the bench the correct fitting of the processing and, in the case of need, to be able to carry out further recovery and/or grinding processes.

In addition to the Stop&Go system, the quick pod release allows the use of different suitable and specific pod supports for individual materials, such as the “closed pod” support for heavy machining on metals, C-Clamp support for “90°” machining for extremely detailed aesthetics, etc …

Discover the pod change

Automatic pod changer

Be more productive with an automated workflow

The system is extremely reliable and precise as it uses the same axes as the milling, controlled with absolute encoders.

The system allows the pod to be changed in less than a minute.

The system offers all the advantages of manual quick release, but, thanks to the addition of the magazine, allows the machine to work for up to 48 hours in total autonomy.

The interface that makes everything more immediate

DF PANEL: technology made easy

Developed in collaboration with a team of dental technicians and web designers, DF Panel is the interface that contains all the necessary features for any type of processing. By connecting to the “My Dental Four” portal , it is possible, from any connected device, to check the progress of the work, perform automatic backups, check software updates or request assistance.

In addition, DF Panel simplifies the use of complex functions that are only possible with Dental Four machines, such as the Stop&Go and Restore Line functions.

Discover DF PANEL

Monitor your milling machine directly from your smartphone

View the processes and videos with Telegram

Thanks to the integration with Telegram and the video camera that can be installed inside the milling chamber, it is possible to check the status of the machining at any time. Thanks to this function integrated into the DF Panel, you can view the footage via portal or app.

Discover tracking

Self-calibration

Extreme precision, error-free

To maintain high precision, each milling machine must be cyclically calibrated to its internal handling parts. On request, Dental Four provides a fully automatic calibration system.

The heart of the KIT is the electronic probe, which, once mounted on the spindle, verifies with absolute precision the position of the pod at different angles, correcting the calibration of the axes.

Being fully automatic, the process completely eliminates any human error, making calibration operations extremely simple.

Fully integrated into the DF Panel, the system is simple and intuitive to use even for non-experts.

Scopri l’autocalibrazione

DF500 is perfect for milling soft materials

High speed and precision milling of all soft materials, dry or lubricated.

All our milling machines can be equipped with a lubrication system, this allows you to mill any material: technopolymers, resins, zircons, fibers and disilicates.

Materials

Software CAM

All our products are compatible with the main cam software on the market.

Through a “certified” strategy package, it is possible to guarantee a minimum learning time and allow even less experienced operators immediate productivity.

Options available

Make your DF500 perfect for your laboratory

Automatic pod changer

The 4-pod loader, which can be installed on the DF500 and DF600, allows you to automate the work cycle on four different pod supports, which can mount pods of different materials, thicknesses, or even premilled and disilicates. The system is extremely reliable and precise as it uses the same axes as the milling, controlled with absolute encoders. The system allows the pod to be changed in less than a minute.

Automatic pod changer

Optimal chip extraction and tool lubrication

To allow the chip to be sucked up in the best possible way, the suction nozzle is integral with the spindle, so that it works in the area closest to the tool. The air blowing nozzles for cooling and liquid spraying are also integral with the spindle, ensuring correct lubrication at all times.

Lubrication system

Equipped support table

All Dental Four machines can be equipped with a dedicated support table that accommodates the filtering and lubrication system, the cooling system and the aspirator in a practical and functional way.

Equipped table

Pod holders

With the pod release system, both in the optional manual version for DF 300/DF400, and in the standard pneumatic version on DF500/DF600, it is possible to mount the perfect pod support for any application.

C-Clamp, the open support, for the processing of soft materials which allows extensive processing of the vestibular region.

Pod holders

Data sheet

Dental Four milling machines are designed to offer excellent performance and reliability in the dental sector.
Here are some of the main technical data regarding our DF500.

Milling system	5-axis continuous
Spindle	JAGER frequency driven 750W 100,000 rpm
Tool shank	3 mm
Tool change	Automatic with 22 positions
Motors	Brushless with 23-bit absolute encoders for maximum precision
Tool management	Tool breakage control and possibility of automatic restart with alternative tool
Axis movement	Cartesian movements with rolled screws and ball bushings lubricated for life
Axis rotation	Axis A with harmonic gearbox with 0° backlash B-axis with class p0 planetary gearbox
Rotation angle	A= 360° B=± 40°
Lubrication	Optional
Feeding	230 V ac 1900W; air at 5 bar 50 l/min
Dimensions	830 x 700 x 830 mm (L x P x A)
Weight	200 kg

Dental Four technical brochure

Find out more information about the Dental Four range. Download our new brochure to discover the entire range of products and accessories for Dental Four dental milling machines.

Download Brochure

DF 500

SOFT POWER LINEThe solution for 24-hour processing of soft material

Designed with the best technology

Technology is in Dental Four’s DNA

Advanced technology

User-Friendly Interface

Predictive Maintenance

Energy efficiency

Discover superior solutions

Find out why Dental Four milling machines are the ideal choice for dental laboratories.

Stainless steel monocoque frame for maximum rigidity

Optimal chip extraction and tool lubrication

A/B axis movements

Starter KIT tools for advanced machining

Mechanical quick pod release

Flexibility, precision, productivity

Automatic pod changer

Be more productive with an automated workflow

The interface that makes everything more immediate

DF PANEL: technology made easy

Monitor your milling machine directly from your smartphone

View the processes and videos with Telegram

Self-calibration

Extreme precision, error-free

DF500 is perfect for milling soft materials

High speed and precision milling of all soft materials, dry or lubricated.

Software CAM

Options available

Make your DF500 perfect for your laboratory

Automatic pod changer

Optimal chip extraction and tool lubrication

Equipped support table

Pod holders

Data sheet

Dental Four technical brochure

SOFT POWER LINE
The solution for 24-hour processing of soft material